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A straight-four engine (also referred to as an inline-four engine) is a four-cylinder piston engine where cylinders are arranged in a line along a common crankshaft.
The majority of automotive four-cylinder engines use a straight-four layout (with the exceptions of the produced by Subaru and Porsche) and the layout is also very common in motorcycles and other machinery. Therefore the term "four-cylinder engine" is usually synonymous with straight-four engines. When a straight-four engine is installed at an inclined angle (instead of with the cylinders oriented vertically), it is sometimes called a slant-four.
Between 2005 and 2008, the proportion of new vehicles sold in the United States with four-cylinder engines rose from 30% to 47%. By the 2020 model year, the share for light-duty vehicles had risen to 59%.
Diesel engines have been produced in larger displacements, such as a 3.2 L turbocharged Mitsubishi engine (used the Pajero/Shogun/Montero SUV) and a 3.0 L Toyota engine. European and Asian trucks with a gross vehicle weight rating between 7.5 and 18 tonnes commonly use inline four-cylinder diesel engines with displacements around 5 litres. Larger displacements are found in locomotive, marine and stationary engines.
Displacement can also be very small, as found in sold in Japan. Several of these engines had four cylinders at a time when regulations dictated a maximum displacement of 550 cc; the maximum size is currently at 660 cc.
However, straight-four engines have a secondary imbalance. This is caused by the acceleration/deceleration of the pistons during the top half of the crankshaft rotation being greater than that of the pistons in the bottom half of the crankshaft rotation (because the connecting rods are not infinitely long). As a result, two pistons are always accelerating faster in one direction, while the other two are accelerating more slowly in the other direction, which leads to a secondary dynamic imbalance that causes an up-and-down vibration at twice crankshaft speed. This imbalance is common among all piston engines, but the effect is particularly strong on four-stroke inline-four because of the two pistons always moving together.
The strength of this imbalance is determined by the reciprocating mass, the ratio of connecting rod length to stroke, and the peak piston velocity. Therefore, small displacement engines with light pistons show little effect, and racing engines use long connecting rods. However, the effect quadratic growth with engine speed (rpm).
Not all large displacement straight-four engines have used balance shafts, however. Examples of relatively large engines without balance shafts include the 2.4 litre Citroën DS engine, the 2.6 litre Austin-Healey 100 engine, the 3.3 L Ford Model A (1927) engine and the 2.5 L GM Iron Duke engine. Soviet/Russian GAZ Volga and UAZ engines with displacements of up to 2.9 litres were produced without balance shafts from the 1950s to the 1990s, however these were relatively low-revving engines which reduces the need for a balance shaft system.
Significant straight-four car engines include:
Amongst the engines inspired by the Peugeot design was the Miller engine, which was a successful racing engine through the 1920s and early 1930s. The Miller engine evolved into the Offenhauser which had a highly successful spanning from 1933 until 1981, including five straight victories at the Indianapolis 500 from 1971 to 1976.
Many cars produced for the pre-WWII voiturette Grand Prix motor racing category used inline-four engine designs. 1.5 L supercharger engines found their way into cars such as the Maserati 4CL and various English Racing Automobiles (ERA) models. These were resurrected after the war, and formed the foundation of what was later to become Formula One, although the straight-eight supercharged Alfettas would dominate the early years of F1.
Another engine that played an important role in racing history is the straight-four Ferrari engine designed by Aurelio Lampredi. This engine was originally designed as a 2 L Formula 2 engine for the Ferrari 500, but evolved to 2.5 L to compete in Formula One in the Ferrari 625. For sports car racing, capacity was increased up to 3.4 L for the Ferrari 860 Monza.
The Coventry Climax straight-four engine was also a very successful racing engine, which began life as a 1.5 litre Formula 2 engine. Enlarged to 2.0 litres for Formula One in 1958, it evolved into the large 2,495 cc FPF that won the Formula One championship in Cooper's chassis in 1959 and 1960.
In Formula One, the 1980s were dominated by the 1,500 cc turbocharged cars. The BMW M12/13 engine was notable for the era for its high boost pressures and performance. The cast iron block was based on a standard road car block and powered the F1 cars of Brabham, Arrows and Benetton and won the world championship in 1983. The 1986 version of the engine was said to produce about in qualifying trim, at 5.5 bar of turbo boost.
The first across-the-frame 4-cylinder motorcycle was the 1939 racer Gilera 500 Rondine, it also had double-over-head camshafts, forced-inducting supercharger and was liquid-cooled. Modern inline-four motorcycle engines first became popular with Honda's SOHC CB750 introduced in 1969, and others followed in the 1970s. Since then, the inline-four has become one of the most common engine configurations in street bikes. Outside of the cruiser category, the inline-four is the most common configuration because of its relatively high performance-to-cost ratio. All major Japanese motorcycle manufacturers offer motorcycles with inline-four engines, as do MV Agusta and BMW motorcycles. BMW's earlier inline-four motorcycles were mounted horizontally along the frame, but all current four-cylinder BMW motorcycles have transverse engines. The modern Triumph company has offered inline-four-powered motorcycles, though they were discontinued in favour of Triumph Triple.
The 2009 Yamaha R1 has an inline-four engine that does not fire at even intervals of 180°. Instead, it uses a crossplane crankshaft that prevents the pistons from simultaneously reaching top dead centre. This results in better secondary balance, which is particularly beneficial in the higher rpm range, and "big-bang firing order" theory says the irregular delivery of torque to the rear tire makes sliding in the corners at racing speeds easier to control.
Inline-four engines are also used in MotoGP by the Suzuki MotoGP (since 2015) and Yamaha (since 2002) teams. In 2010, when the four-stroke Moto2 class was introduced, the engines for the class were a inline-four engine made by Honda based on the CBR600RR with a maximum power output of . Starting in 2019, the engines were replaced by a Triumph triple engine.
Usage in motorcycles
Belgian arms manufacturer FN Herstal, which had been making motorcycles since 1901, began producing the first motorcycles with inline-fours in 1905. The FN Four had its engine mounted upright with the crankshaft longitudinal. Other manufacturers that used this layout included Pierce-Arrow, Henderson, Ace, Cleveland, and Indian Four in the United States, Nimbus in Denmark, Windhoff in Germany, and Wilkinson in the United Kingdom.
Usage in light and medium duty commercial vehicles
Inline-four engines are also used in light duty commercial vehicles such as Karsan Jest and Mercedes-Benz Sprinter.
See also
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